4 Competence                                pdca p

 

4.1 General

Factors, competence, expertise

 4.1

The competence of the QSEquality, safety, environment manager is the result of various factors. Figure 4-1 shows the Acquire competence processactivities which transform inputs into outputs (see also ISO 9000, 3.4.1) of the QSEquality, safety, environment manager.process

4-1

Figure 4-1. The acquire competence process of the QSE manager

Competence: personal skills, knowledge and experiences

The competence of the QSEquality, safety, environment manager is constantly improved thanks to:

Imagination is more important than knowledge. Albert Einstein

Areas of expertise in which the QSEquality, safety, environment manager excels:

True story 

A pharmaceutical laboratory generates 500 kg/month of hazardous waste (solvents, chemicals), with risks of:

•    regulatory non-compliance (ADR, REACH regulations)
•    accidental pollution (leaks, improper storage)
•    high treatment costs (€15,000/year)

Proposed corrective actions:

•    source sorting: installation of dedicated containers for each type of waste
•    team training in hazardous waste management
•    partnership with a certified waste treatment service provider
•    implementation of a dashboard to track waste quantities
•    annual audit by an accredited organization

Results achieved:

•    40% reduction in hazardous waste in 2 years
•    full compliance with ADR and REACH regulations
•    25% savings on treatment costs

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4.2 Qualification

Education, diplomas

4.2 

The QSEquality, safety, environment manager has completed higher education (three to six years Bachelor's degree).

Now we can rejoice over the embarrassment of choices for diplomas (bachelor, master) that integrate the QSEquality, safety, environment approach delivered by a large number of universities or engineering and business schools.

True story 

A dairy processing plant has an 8% reject rate (yogurts, cheeses), due to:

•    raw material variability
•    poor process control (temperatures, fermentation times)
•    insufficient quality controls

Proposed corrective actions:

•    implementation of real-time temperature sensors on the lines
•    operator training in good manufacturing practices
•    strengthened quality controls (random sampling)
•    partnership with suppliers to stabilize raw material quality
•    creation of a QSE working group (operators + management)

Results achieved:
•    reject rate reduced to 2% in 12 months
•    improved customer satisfaction (zero quality-related complaints)
•    saving of €500,000/year in production costs

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4.3 Experience

Environment, experience in the field

4.3 

The QSEquality, safety, environment manager knows how to adapt to any environment. The QSEquality, safety, environment manager aspires to entrance their close entourage. For this the QSEquality, safety, environment manager will learn and assimilate very quickly, thanks to a successful experience in the field, the data specific to the company:

True story 

Following a serious problem, the director himself goes to the customer.

On the spot, he explains that everything will be done to resolve the situation. He's sorry for what happened. That it won't happen again.

When asked what the root cause of the problem is and what action plan is being considered his response is, "Oh, you know, I don't go into that kind of detail, but I promise you this will all be resolved very soon."

The market was lost.

Going, seeing and understanding in the field and always checking the facts yourself is not a wish, it is a prerequisite for any sustainable business.

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4.4 Knowledge

Knowledge, areas

4.4 

There is no substitute for knowledge. Edwards Deming

The QSEquality, safety, environment manager has solid knowledge in the following areas:

True story 

A transport logistics company emits 2,500 tons of CO₂/year and wishes to:

•    reduce its carbon footprint by 30% in 3 years
•    optimize its energy costs
•    anticipate environmental regulations (carbon tax)

Proposed corrective actions:

•    switch to a fleet of electric/hybrid vehicles
•    optimize routes using smart routing software
•    train drivers in eco-driving
•    install solar panels in warehouses
•    raise customer awareness of grouped deliveries

Results achieved:

•    35% reduction in CO₂ emissions in 3 years
•    saving of €120,000/year in energy costs
•    strengthen sustainable development image ("Company Committed to the Climate" label)

gameMinute of relaxation. Cf. game: Competence

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4.5 Abilities

Ideal QSE manager, natural leader, confortable with

4.4 

The leader is the one who climbs the tallest tree, surveys the entire situation, and yells, ''Wrong jungle!'' Stephen Covey

The “ideal” QSEquality, safety, environment manager is someone who:

True story 

A call center with 200 employees is facing:

•    40% turnover (compared to 20% in the sector)
•    stress-related sick leave (15% of the workforce)
•    a decline in service quality (customer satisfaction at 70%)
Proposed corrective actions:

•    implementation of a job rotation system to reduce monotony
•    training of managers in the prevention of psychosocial risks (PSR)
•    creation of a relaxation area (break room, relaxing activities)
•    reduction of individual objectives in favor of collective objectives
•    establishment of a toll-free number for psychological support

Results achieved:

•    turnover reduced to 15% in 18 months
•    customer satisfaction increased to 90%
•    50% reduction in stress-related sick leave

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4.6 Qualities

Qualities of the ideal QSE manager, pitfalls to avoid

4.6 

 

Figure 4-2 shows some of the key factors that are essential for staff success.
 

4-2

Figure 4-2. Desirable work environment

A good leader gets extraordinary things from ordinary men. Peter Drucker

The “ideal” QSEquality, safety, environment manager has qualities such as:

True story 

A production manager believed that on-time delivery, no matter what, was a top priority.

He had to deliver parts for a major customer. Having not received solder paste within the planned timeframe, he ordered the use of expired solder paste. Delivery was made on time. The customer, after a few tests, returned the entire batch as non-compliant. The financial penalty was enormous. This was one of the causes of the company's liquidation a few weeks later.

The production manager hid his override decision from the customer and his quality manager. The expired solder paste was to be destroyed as soon as the expiration date had passed. Two fatal malfunctions.

A presence of mind test can be found in annex 08record
 
Pitfalls to avoid: point

Choosing priorities requires a great deal of effort and sensitivity to the individual's perception of their mission. Figure 4-3 shows the activities classified into four sections.

4-3

Figure 4-3. Priority of activities

Urgent and important activities (Section I) include, for example:

Important and non-urgent activities (Section II) include, for example:

Non-urgent and non-important activities (section III) include, for example:

Urgent and non-important activities (section IV) include, for example:

The object of the game is to manage your time by giving high priority to the activities of section II, especially to the detriment of the activities of sections III and IV.

True story 

A cement factory emits 50,000 tons of CO₂ per year and must comply with new environmental regulations (carbon tax, Paris Agreement). The goal is to reduce emissions by 20% in two years. Issues identified:

•    high consumption of fossil fuels (coal for furnaces)
•    lack of waste recycling (tires, sludge)
•    lack of real-time emissions monitoring

Proposed corrective actions:

•    partial replacement of coal with alternative fuels (biomass, recycled waste)
•    optimization of furnaces (better insulation, heat recovery)
•    implementation of an emissions monitoring system (sensors + software)
•    employee training in eco-friendly practices (shutdown of unnecessary equipment)
•    partnership with a recycling company to recover waste

Results achieved:

•    25% reduction in emissions (target exceeded)
•    €1.2 million/year in energy costs saved
•    ISO 14001 certification obtained

smileMinute of relaxation. Cf. joke “Is hell exothermic or endothermic?

The rest of the T 62 QSE manager training is accessible on this page.

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